AGI Module 2 Milling Machine DISK1 DVD

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AGI Module 2 Milling Machine DISK1 DVD


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AGI Module 2 Milling Machine DISK1 DVD | 3.8 GB


The Milling Course is very comprehensive and "Hands-On". It is almost ten hours in length on a dozen videocassettes. A lifetime of experience compressed into a format that will enable you to learn quickly and professionally how to operate a Bridgeport style vertical mill, which is applicable to almost all of the milling machines found in both professional and hobby shops today. While ideal for the beginner even the most advanced machinist will learn some new tricks. Everything on the mill from A-Z is covered, including what to look for when buying a mill. We start with the very basic components of the mill and take you all the way through all the most common milling & boring operations. Then it is on to advanced techniques such as Rotary Tables & How-to Build Production Tooling. Plus there are dozens and dozens of tricks & tips salted all the way through the course. You'll be happy that you won't have to learn the hard way and you will be thrilled with the many time saving techniques that will have even experienced operators saying, "now why didn't I think of that?!" The following outline gives you just a taste of the knowledge and skills that you will master. The AGI Milling Course - A Brief Outline: I) Milling Course - Brief Outline Introduction & History of Milling: when the mill was invented & early mills. Horizontal, vertical, and modern upgrades. Motorized Feed Digital Readouts Computer Controlled Milled (CNC) Introduction to the Mill: Basic nomenclature for identifying mill sizes and type; Identifying parts of the mill and their purpose. Headstock Column Knee Table Quill Hand Wheel Power Feed Considerations for purchasing a Mill. Size vs. Use Vertical or Horizontal Cheap vs. Expensive Vises How to inspect a used machine Spindle Critical wear surfaces Backlash Shop Safety Eye protection Apron Hand Protection Chemicals Types of Milling Cuts Holes Facing Conventional Cutting Climb Cutting Fly Cutting Setting and Truing the Machine Tramming in the head Principles for correct Mill operation Solid support for your work piece Proper setup and truing Cutter must be held rigid Mill must run at proper speed Cutting depth and speed must be correct (i.e., chip load) Each Principle discussed in Detail Solid Support for your Work Piece Vises Clamps Screw fixtures Mounting plate Setup X and Y axis Z axis Using an edge finder Prepping raw stock Squaring and truing Re-zeroing trued parts and pieces Cutter must be held rigidly R8 style collets Other collets Chucks and their uses Speeds SFM: How to calculate RPM: How to calculated Milling Speed and Feeds Demonstration of Feed Rates and Speeds for different materials Chipload Stock Removal Rate Work piece material Work piece hardness Climb vs. Conventional Cutting Basic Measuring Review Brief review of the decimal system as it applies to milling Basic measuring tools and how to use them properly Dial calipers Micrometer Specialized measuring tools for the Mill and How to use them Edge finder Center finder Digital height gauge & Surface Plate Types of cutters Cobalt, Carbide, High Speed, etc... Specific Cutters Endmills Form cutters Face mills Woodruff cutters Fly cutters II)Practical Section: Basic Milling operations and How to do Them. Manual Feed Methods & Techniques Backlash Hand Wheel operation Drilling and boring Moving the bed X, Y axis Power feed methods and techniques Drilling and boring Moving the bed Drilling and Tapping Methods and techniques Coolants, Tapping fluids Practice #1> Boring (tips and techniques) Practice #2> Facing (tips and techniques), Conventional & Climb Practice #3> Shaping (tips and techniques) Practice #4> Fly Cutting Holding Tight Tolerances (techniques) Advanced Techniques Using digital readouts Practice #5> With Digital Readout Fixtures for multiple part production Work stops Rotary tables Custom setups Index table Techniques for Multiple Part Production Quality Control Tools and devices for quality control and tolerance testing Surface plate Making Go/No go gauges for QC Techniques for measuring and checking tolerances Installing harden or Carbide Bushings in a Drill Fixture Detent plungers in tooling Cutting Dovetails Additional Tips, Tricks & Techniques Final Wrap Up


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